Atomic Layer Deposition is an important technique for depositing thin films for a variety of applications. ALD is able to meet the needs for precise thickness control and conformal deposition in high aspect ratio structures to a level that far exceeds other deposition techniques. The nature of the sequential, self-limiting surface reactions in ALD produces a non statistical deposition because the randomness of the precursor flux is not a factor. As a result, ALD films remain extremely smooth, continuous, and pin-hole free allowing for excellent film properties. ALD processing can also be scaled to very large substrates.
The NLD series is a stand alone, PC controlled ALD system with LabVIEW software featuring four levels password-controlled user authorization. The system is fully automated and safety-interlocked and offers flexibility to deposit multiple films (ex. Al2O3, AlN, TiN, ZrO2, LaO2, HfO2) for Semiconductor,
Photovoltaic and MEMS applications. It has a 12" aluminum reaction chamber with heated walls and a pneumatically lifted top for easy chamber access and cleaning. The system features an onboard gas pod containing up to seven heated 50cc cylinders for precursors and reactants with fast-pulse heated delivery valves using N2 or Ar as a carrier gas.
Unreacted precursor can be managed with a heated filter on the chamber exhaust port. All heater set points are PID controlled. Automatic PC control of recipes, temperatures, flows, pumpdown/vent cycles, and delivery line flusing. Options include automatic load-unload (without changing system footprint), planar ICP source with remote plasma for Plasma Enhanced ALD (Planar ICP geometry maintains a small reaction chamber volume, speeding up cycle times), turbomolecular pump for faster cycles and a lower base pressure.
ALD System Feature and Option
FEATURES
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• Less than 1Å uniformity
• 13” aluminum compact chamber for fast cycle time and throughput
• Up to 8” substrate
• Heated chamber walls
• 400°C substrate heater
• 10-7 torr base pressure
• Onboard precursor glovebox
• Up to seven 50cc precursor cylinders
• 300 l/sec maglev turbomolecular pumping package
• Fast pulse heated gas delivery valves
• Large area filter to capture unreacted precursors
• Heated stop valve to increase precursor residence time for high aspect ratio structure coating
• 26” x 44” footprint with enclosed panels ideal for clean rooms
• PC based fully automatic recipe driven control system
• State of the art user interface designed to easily program pulse loops with loop-within-a-loop capability
• EMO protection and safety interlocks
OPTIONS
• Downstream planar inductively coupled remote plasma source for PE-ALD process
• Auto load/unload
• Additional precursors
• Bubblers
APPLICATIONS
• High-k dielectrics
• Hydrophobic coating
• Pinhole-free passivation layers
• High aspect ratio diffusion barriers for Cu interconnects
• Highly conformal coatings for micro fluidics applications
• Fuel cells, e.g. single metal coating for catalyst layers
ALD System SPEC and Utilities
